What is an Industrial Shredder?

A shredder is an automated machine that reduces the size and breaks down many types of material. They are used in many industries and come in many designs, including paper shredders and scrap metal shredders.

The industrial shredder is often used to separate materials or reduce the cost of shipping them for recycling. A shredder designed for industrial use is an industrial shredder. They come in a variety of speeds, including high speed and low horsepower.

This article will focus on the various types of shredders, and specifically industrial shredders.

6Types of Industrial Shredders

There are many types of shredders, ranging from industrial paper shredders and plastic waste shredders, to tire recycling shredders.

Industrial shredders have two main benefits: they comply with regulations regarding disposal of sensitive business information, and they are eco-friendly.

Plastic shredders

Based on their purpose, plastic waste shredders are classified as chippers, granulators and hammer mills. Shear shredders are also available. These shredders can be used to reduce different materials, including plastic, rubber and asphalt.

Grinders can be used to grind materials. Chippers can reduce the material to flakes and chips. Granulators can be used for plastic recycling, while hammer mills can shatter materials. For recycling programs that need to reduce the size of heavy equipment, all-purpose shredders can be customized.

Tire shredders

Tire Shredding Machine for Sale

Tire shredders can be used to recycle old truck tires into landfill cover or boiler fuels. Rubberized asphalt and other useful products are also available. Depending on the end-use, tire shredders can fall into one of five categories:

  • Shear Shredders – These low-speed industrial shredders have a two-shaft design with rotary knives to cut materials.
  • Specialty shredders: These shredders can be used to make tires smaller under extremely high torque.
  • Grinders: Grinder can operate at high or low speeds. They use plates, wheels and drums to crush materials.
  • Chippers: Chippers use high speed rotary knives, drums and wheels to cut materials into chips.
  • Granulators: Granulators come in a variety of sizes and mechanisms. They use knives to cut materials into fine particles.

Paper shredders

The safe disposal of industrial and commercial paper waste can be done with paper shredders. There are many types of paper shredders that can be used to process garbage.

  • The Strip-Cut Shredders are a single set with one blade that cuts documents into strips measuring between 1/2 and 1/16 of an inch.
  • Industrial Paper Shredders – Designed for shredding large quantities of sensitive paper and other papers, industrial shredders can be used in commercial applications.
  • CrossCut Shredders – Crosscut shredders have two sets of blades that can cut documents into strips up to 1/2 inch in size. You can make sections as big as 1/32 inches and they can be either square or rectangular. Crosscut shredders are a safer option for confidential business documents.

Are you interested in industrial shredders? How can they help your company? We’re happy to assist you by giving a call.

Cardboard shredder

A cardboard shredding machine can be used for industrial or commercial purposes. It instantly recycles and repurposes any cardboard waste into packaging material. These machines can produce strips, chips, flat netting, cushioning netting or flat netting.

The cardboard shredding machines work almost exactly like paper shredding machines for discarded cardboard boxes. The machine converts cardboard waste into high-quality, eco-friendly cardboard void fill material such as strips, chips, netting, and packaging material. Cardboard shredding machines can be operated easily and are safe. A switch turns the machine on and off. The shredding machine’s front door opens and a piece of cardboard is taken. The shredder’s back will accept the cardboard.

A cardboard shredding machine quickly converts cardboard waste into packaging material. This cardboard is both eco-friendly and reduces waste-carrying costs as well as the cost of purchasing packaging materials. The cardboard shredding machine can produce void fill materials of various sizes and shapes that protect goods during transportation. It also reconstructs and recycles cardboard waste material in an eco-friendly manner.

Chipper Shredder

A chipper shredder is also known as a woodchipper. It cuts twigs, leaves, and branches into compost or mulch material. This helps to keep landscapes looking great. There are many types of chipper shredders, from lighter-duty electric machines to more powerful gasoline-powered machines that can cut branches larger than a few inches.

A chipper shredder has a chute that accepts branches for chipping. The blades are either a spinning one or a series of blades that chop them into wood chips. Shredding handles small debris such as leaves and grass. The shredding machine hopper receives material and it is then shredded by separate hinged blades, also known as hammers and flails. Some bigger shredding machines can manage small twigs. After the machine has cut or chipped the debris, it releases the remaining material into a bag or on the ground.

Metal shredders

A metal shredder is equipment that can be used to reduce a variety of scrap metal. These machines are used in metal recycling and scrapyards to reduce the waste into uniform shapes and dimensions that can be disassembled and processed further.

There are many models to choose from, including small shredders that can reduce coins and tin cans as well as large shredders that can shred up to 10,000 HP and shred up 4,000 tons of steel per day. As part of the end-of life car recycling process, these larger machines can shred automobiles and large drums.

How shredders impact recycling

The process of recycling material involves breaking down the material into smaller pieces that can be recycled more easily. Shredders can take large materials, such as tires and paper, and reduce them into manageable sizes.

The industrial shredders are used to break down scrap, plastic, wood, and tires. Although most people think of a home office, they are referring to paper shredders. However, industrial paper shredders can also be used.

Shredded material can often be repurposed or used in other manufacturing processes. Shredders can transform recycled materials into plastic bags and mulch.

Not all shredders actually shred any material. Industrial shredders can be described as grinders, chippers and hammer mills. Granulators and ordinary paper shredders are all examples. There are many shredders. Some crush, some shred and some compact. Others do everything in between.

There are many options for shredding machines. They are available in a variety of configurations, including high-torque and low-torque machines. All are designed to maximize efficiency, minimize accidents, and be as safe as possible.

Different Industrial Shredder Designs

Single shaft industrial shredders

To ensure that shredding takes place at the right size, there is a single shaft, hydraulic pusher plates, and filter screen. It can be used to shred plastic, wood, rubber and wood waste.

Double shaft shredder

This machine is also known by the twin shaft shredder. Dual shaft shearing shredders are used in the twin-shaft shredder machines. The two shafts have blades that rotate so that large volumes of input stock can be reduced into smaller pieces. Dual shaft shredders can also rotate at a fixed speed in order to reduce dust generation while shredding.

Three shaft shredder

The three-shaft shredder has three blades, each rotating at a different speed. These blades are used mostly to shred hazardous waste, hospital waste, aluminum, and other metals.

Four shaft shredder

There are four shearing wheels with different size blades. To increase production efficiency, you can perform pre-shredding or secondary shredding. You can also segregate the output into different sizes.

Grinder

The abrasives are used to reduce the input materials into smaller pieces. The output is about half an inch or less. There are two types of grinders: the tub grinder and the horizontal grinder. The former has top-leading, while the latter has a conveyor belt.

Granulators

The input material is then turned into granules that can be used in the manufacture of material. The electric motor then drives the rotor equipped with blades which reduce the input material to reusable granules.

Chopper for industrial use

A rotating drum has blades. The drum rotates and breaks down the input material. It can be used to shred wood shavings and plastics as well as newspapers.

Industrial slitters

The slitter, as the name implies, is used to reduce large rolls of input material into smaller and more manageable rolls. They reduce the width of the rolls. There are two types: slitter-rewinders or roll slitters. They can be used depending on the material and application.

Advantages of Shredding machines

Security Enhancement – A good shredding service will increase information security for your business. Businesses should ensure that sensitive data is not exposed to unauthorised parties. It is important that businesses keep their confidential data out of reach of unauthorised personnel, both from a regulatory and competitive perspective. A shredding machine is a great tool to help you do this.

Reduce Waste Volume-Shredding documents and media can reduce the amount of waste a company produces. This will improve waste management efficiency and reduce costs associated with waste removal that is charged per volume.

Reduce Costs – A personal shredder can also save you money on third-party suppliers who handle shredding. For any business size, shredding machines of high quality are getting cheaper and better. It is quite significant the long-term cost savings between personal shredding machines and shredding services. A personal shredder can be installed on-site to increase security and eliminate the need to destroy sensitive information.

Improve Efficiency – A personal shredder can greatly improve efficiency within a business. A personal shredding machine eliminates the need to wait long periods between dispatches to third party or supplier shredding services. You will no longer need to organize and store documents or other items that are being shredded. Documents and sensitive data can be destroyed quickly with a personal shredding device.

These are just a few of the many benefits that a shredding device can provide to a company, but you will find more depending on what type of shredding machine is chosen.

How to choose the right industrial shredder

1. Type of material to be processed

Different shredders are capable of processing different materials. High-speed chippers are used to shred tree branches. Plastics are usually processed in a grinder (rotary knife cutter), but bulky shapes of plastic are often placed into a shredder before they are granulated. This type of application is usually done with a hammermill. A twin shaft shredder is the best choice for processing many waste materials.

2. Desired Output

Knowing the required output size will assist in choosing the right equipment. Some facilities will require that the material be separated. Others may require re-shredding or grinding. Although a single-pass shredder is cheaper, if the material has to be reduced in size or compressed, compaction equipment may be necessary.

3. Capacity

It is crucial to choose the right industrial shredder for your installation. The capacity is usually expressed in pounds per an hour. It is determined by the material to be shred and its physical dimensions. The size of the cutting chamber may limit the machine’s capacity. Before purchasing a machine, make sure to check the capacity rating. You should allow for some extra capacity. A shredder that has a maximum capacity exceeding the required capacity will have a shorter service life. Over-sizing a shredder can result in excessive power consumption and take up too many floor spaces.

4. Type of Feed

There are two basic types of feed: automatic and manual. The hopper is usually used to feed the shredders manually. Shredder performance can be optimized by using automatic feeders or conveyors to provide a steady and consistent supply of material.

5. Operational Considerations

When choosing a shredder, portability, safety, noise, and noise should all be considered. It is difficult to transport a shredder that weighs more than half a ton. Dust and other airborne particles may pose an environmental danger depending on the material. Noise is another important factor. Some shredders, such as hammermills, produce more noise than others.

6. Maintenance

Shredders are subject to a lot of stress. It is important that they be maintained in order to run efficiently. Normal use will cause wear to cutters, blades and hammers. They need to be adjusted, sharpened, replaced, or adjusted again. When choosing a manufacturer, consider maintenance, repairs, as well as the ease of getting replacement parts. When locating equipment, including shredders, you should always consider the location of access for maintenance.

Different Types of Industrial Shredders Ultimate Guide
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